A Guide to Designing Welds by J. Hicks (Auth.) PDF

By J. Hicks (Auth.)

ISBN-10: 1855730030

ISBN-13: 9781855730038

A pragmatic 'how to do it' booklet written with the layout and welding interface in brain. It informs designers not just of what they need to find out about welding but in addition, and most significantly, units out the knowledge the clothier may still provide to the welding engineer or fabrication superintendent in order that the designer's goals may be accomplished, by way of engineering functionality, defense, reliability, price and visual appeal

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Extra info for A Guide to Designing Welds

Example text

60 Hearsay Correct information Welds should not be used in tension Welds can be made as strong as required which is usually as strong as the metal being joined Mild steel cannot be Most combinations of metals can be welded together provided that their melting points are welded to high not too different tensile steel C 0 2 welding always The quality of a weld depends on the establishgives lack of sidewall ment of a sound welding procedure and fusion adherence to it in production, with properly maintained equipment Welders are awkward people Manual welding is an unusual skill often performed in unusually uncomfortable conditions.

Some specifications relate to specific applications such as pressure vessels; often such an application will demand greater levels of assurance of consistency of properties. This is achieved through more extensive testing than is accepted for a less demanding application. The actual steel may be the same for each application and any price difference may just reflect the cost of the additional testing and documentation. Specifications will be found in many series of standards for steel forgings and castings as well as cold formed sheet, concrete reinforcing bar and other product forms.

The WPS is prepared by the welding engineer and includes all the information necessary to make the weld. This information will include, but may not be restricted to, the following: • Parent metal; • Type of joint; • Type of welding process; • Type of welding electrode, wire, flux, etc ; • Weld preparation; • Welding position; • Sequence of weld passes; • Welding current, voltage and travel speed; • Preheat temperature; • Inspection and non-destructive testing requirements. In principle this WPS could be given to a welder and from it he would be able to make the weld required.

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A Guide to Designing Welds by J. Hicks (Auth.)

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